Improved hot corrosion resistance of plasma sprayed YSZ/Gd2Zr2O7 thermal barrier coating over single layer YSZ

Lakshmi, PG and Majithia, Sumil and Shwetha, V and Balaji, N and Aruna, ST (2019) Improved hot corrosion resistance of plasma sprayed YSZ/Gd2Zr2O7 thermal barrier coating over single layer YSZ. Materials Characterization, 147. pp. 199-206. ISSN 1044-5803

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Official URL: https://doi.org/10.1016/j.matchar.2018.11.007

Abstract

In recent years, research is focused on the development of rare earth zirconates based thermal barrier coatings (TBC). In the present study, bilayered 8 wt% yttria stabilized zirconia (YSZ)/gadolinium zirconate (GZO) TBC system has been developed by atmospheric plasma spraying (APS) process from powders prepared by a single step co-precipitation technique. Hot corrosion behavior of all the coatings are tested in fused Na2SO4+ V2O5 mixture at the concentration of approximately 25 mg/cm2 at 910 °C for 30 h. Formation of gadolinium vanadate (GdVO4) is observed to be the corrosion product in YSZ/GZO bilayer coatings from Energy Dispersive X-ray analysis (EDAX) and is further confirmed by X-ray diffractometry (XRD) analysis. FESEM cross-section analysis of the YSZ/GZO bilayer coating after corrosion test affirms the effectiveness of the bilayer design in preventing the penetration of corrosive salts to the YSZ layer. Also, YSZ/GZO bilayer TBC exhibited a higher thermal cyclic life (300 cycles) than the single layer 8YSZ (175 cycles) coatings at 1100 °C.

Item Type: Article
Subjects: RENEWABLE ENERGY > Thermal Energy
CHEMISTRY AND MATERIALS > Chemistry and Materials (General)
CHEMISTRY AND MATERIALS > Composite Materials
CHEMISTRY AND MATERIALS > Metals and Metallic Materials
Depositing User: Mrs SK Pratibha
Date Deposited: 23 Nov 2021 11:43
Last Modified: 23 Nov 2021 11:43
URI: http://nal-ir.nal.res.in/id/eprint/13323

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